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Volvo Paver ABG326 track roller

Description:

Given the track rollers need not only supporting considerable weight, but also to withstand the test of a variety of harsh environments, therefore, for supporting wheels of quite high quality requirements.
Forging process using rollers instead of ordinary forging process, in order to improve the accuracy of supporting wheels forged blank to reduce subsequent machining time, improve the comprehensive utilization rate of material and market competitiveness, in order to achieve cost reduction and efficiency purposes.
鉴于支重轮不仅需要承托相当的重量,还要经受住各种恶劣环境的考验,因此,对于支重轮的品质要求就相当高了。
采用支重轮精锻工艺代替普通锻造工艺,以提高支重轮锻造毛坯的精度,减少后续机加工工时,提高材料的综合利用率和市场竞争力,以此达到降本增效的目的。
 
 
 
Q: What are the problems and causes rollers prone?
A: 1, the wheel wear: This occurs because the lower hardness of steel or substandard materials used in the heat treatment time, less wear resistance.
2, oil spills: Track shaft through the sleeve has been rotated to refuel the body to lubricate the wheel, but if the seal is not good, it is easy to produce the phenomenon of oil spills, in the absence of lubricated so the shaft and sleeve very easy to wear, resulting in the product can not be used.
 
 
Q: What led to the oil spill supporting wheels What are the reasons?
A: (1) floating oil substandard
(2) Product sleeve round is not enough
(3) insufficient support shaft gloss
(4) gear oil is not up
(5) size tolerance machining problems will cause oil leakage case rollers.
 
 
Q: supporting wheels wheel is cast from what material?
A: supporting wheels wheel material is generally 50Mn, 40Mn2, and other materials, the main process of casting or forging, machining and heat treatment, surface hardness after quenching wheel to reach HRC45 ~ 52, in order to increase the wear resistance of the wheel surface. Supporting axle machining accuracy requirements are relatively high, generally require CNC machine tools for processing in order to meet the requirements. 40Mn2 more material, but also quenching heat treatment after machining, hardness reach about HRC42.
 
问:支重轮容易出现哪些问题和原因?
答:1、轮体磨损:出现这种情况的原因是采用的钢材不合格或者说材料热处理时的硬度较低,耐磨性不足。
2、漏油:支重轮轴通过轴套一直在旋转,轮体内要加油来润滑,但如果说密封圈不好的话,很容易产生漏油的现象,这样轴与轴套在无润滑的情况下,很容易磨损,造成产品无法进行使用。
 
 
问:导致支重轮漏油原因有哪些?
答:(1)浮动油封不合格
(2)产品轴套圆形度不够
(3)支轴光泽度不够
(4)齿轮油不达标
(5)加工尺寸公差问题等都会造成支重轮漏油的情况。
 
 
问:支重轮轮体是由什么材料铸造?
答:支重轮轮体材料一般50Mn、40Mn2、等材料,主要工艺铸造或锻造,机械加工,然后进行热处理,轮子表面淬火后的硬度要达到HRC45~52,以增加轮子表面的耐磨性。支重轮轴的加工精度要求比较高,一般是需要数控机床进行加工才能达到要求。材料以40Mn2较多,加工后也要进行淬火热处理,硬度达到HRC42左右。
 
Our company is mainly engaged in Paver accessories, roller accessories and milling machine accessories:
 
Paver accessories include:
 
Paver track shoe, paver split track shoe rubber block, paver split track shoe steel plate, paver chain rail movable joint, paver leveling oil cylinder, hopper oil cylinder, lifting oil cylinder, ceiling oil cylinder, paver leveling instrument, material level gauge, balance beam, paver feeding bottom plate, screed plate bottom plate, paver scraper large chain, large chain protection, paver auger shaft, auger blade, blade screw, paver rammer, paver wear strip, Paver grease pump (grease pump plunger, distribution valve), paver supporting wheel, paver traveling sprocket, paver scraper large chain, material conveying small chain, scraper drive shaft assembly, paver guide wheel, paver front push roll, etc.
 
Roller accessories: sprinkler pump, water tank, sprinkler nozzle, roller pump motor accessories, etc.
 
Milling machine accessories: milling machine track shoe, split track shoe rubber block, milling machine conveyor belt, milling machine idler, milling machine sprinkler pump, etc.
 
Undertake paver maintenance, mechanical pump motor engine maintenance!

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